Mirai Labs — Quality Intelligence
Catch defectsbefore they ship.
Real-time AI detection and traceability across your production line. Identify anomalies, trace root causes, and act before issues become recalls.
Quality Intelligence
How it works.
Four automated stages transform raw visual data into actionable quality intelligence — from first-frame capture to full traceability log, with no human in the loop required.
Capture
Online image capture.
- Cameras collect visual data continuously from every station on the production line — no manual trigger, no scheduled sampling windows.
- High-resolution frames are fed directly into the AI pipeline as they're captured, keeping latency between real-world event and system awareness under 20ms.
- Acquisition runs uninterrupted across shifts, weekends, and changeovers. There are no blind spots in time, only complete coverage.
Recognition
Multi-fault recognition.
- Each frame is processed simultaneously across multiple defect classes in a single inference pass — not a sequential checklist that slows at scale.
- Surface cracks, voids, contamination, dimensional deviation, and assembly errors are all identified in the same pass, at line speed.
- Multiple faults on the same unit are resolved and reported independently, so operators understand the full picture of a part before it moves downstream.
Analysis
Root cause identification.
- When a defect is confirmed, the system cross-references live machine parameters, historical batch data, tooling state, and environmental variables simultaneously.
- Timestamps and process variables are correlated across machines and shifts to pinpoint the origin of the anomaly — not just the unit it appeared on.
- Over time, the system builds a pattern library. Recurring defects are surfaced before they become systemic, giving quality engineers the upstream visibility to act proactively.
Response
Alert and traceability.
- Operators are notified instantly with full context attached — what failed, on which unit, at which station, under which conditions, and what the likely cause is.
- Every detected event is logged against the part serial, batch ID, machine state, and production run. Nothing is lost, nothing is approximate.
- The complete audit trail is available for internal quality review, customer traceability requests, and regulatory compliance — structured and exportable out of the box.
Capabilities
What it delivers.
Every capability addresses a real cost of non-quality on the production floor. From eliminating inspection error to giving operators the context they need to act, each feature is designed around the realities of industrial production, not theoretical quality frameworks.
Automation
Quality control, fully automated.
- Eliminates human inspection error across every production shift.
- Runs continuously with no manual oversight and no staffing dependency.
- Delivers consistent detection criteria across every single unit produced.
Detection
Precision defect identification.
- Multi-class recognition covers surface, dimensional, and assembly faults.
- Catches defects that visual inspection consistently misses at scale.
- Guarantees product quality before anything reaches the customer.
Optimization
Process data you can act on.
- Defect patterns surface actionable data across production runs.
- Reduces the operational costs of non-conformity through early intervention.
- Builds a continuous improvement loop directly into the production process.
Interface
Built for the factory floor.
- Operators and quality managers act on insights without technical knowledge.
- Alerts surface what matters with no noise and no complexity.
- Fast onboarding with minimal training required.