Mirai Labs — Precision control
Micron-levelprecision control.
AI that detects the finest anomalies during turning and machining processes — and corrects machine deviations automatically before they become defects.
Precision Control
How it works.
Four automated stages detect and correct machining anomalies at the micron level — without stopping the line or waiting for operator input.
Data Capture
High-resolution industrial imaging.
- Industrial-grade cameras capture every pass of the cutting tool at sub-millisecond intervals.
- Raw image data is streamed directly to the AI pipeline with no buffering or compression loss.
- Coverage runs continuously across all spindles, axes, and workholding positions with no gaps.
AI Analysis
Anomaly detection at the micron level.
- The AI model evaluates each frame against a tolerance envelope derived from the part specification.
- Dimensional deviation, surface texture anomalies, and tool wear signatures are flagged in a single pass.
- Confidence scoring is applied per anomaly so the system distinguishes noise from genuine deviation.
Auto Correction
Direct adjustment of machine parameters.
- Correction signals are sent directly to the CNC or PLC within milliseconds of anomaly confirmation.
- Feed rate, spindle speed, and tool offset are adjusted dynamically without operator intervention.
- Every correction is logged with the triggering measurement so every adjustment is fully traceable.
Monitoring
Real-time quality reporting and traceability.
- Live dashboards show dimensional performance, correction frequency, and process stability per part.
- Every measurement, anomaly, and correction is logged against the part serial and batch ID.
- Reports are structured for ISO and automotive quality standards out of the box.
Key Features
Built forprecision.
Designed for high-precision industries where micron tolerances are a requirement, not a preference.
Precision
Micrometer accuracy for high-precision industries.
- Detection threshold calibrated to part tolerance, not a fixed global value.
- Suitable for aerospace, medical device, and automotive machining environments.
- Handles complex geometries including threads, bores, and freeform surfaces.
Drift Correction
Automated correction of machine drift.
- Thermal expansion, tool wear, and fixture creep are detected and compensated in real time.
- Corrections are applied incrementally to avoid overcorrection and chatter.
- Drift history is trended over time to predict maintenance windows before they cause scrap.
Response Time
Fast reaction to limit waste and downtime.
- Anomaly-to-correction latency is under 50ms on standard industrial networks.
- The system acts before a deviation propagates to the next feature of the part.
- Scrap and rework rates are measurably reduced within the first production run.
Integration
Simple integration with existing PLC systems.
- Connects over OPC-UA, Modbus, or direct Ethernet/IP without replacing existing controllers.
- Works alongside current SCADA and MES infrastructure with no rip-and-replace.
- Commissioning time is measured in hours, not weeks.